Potassium Sulfate Production Line with Mannheim Process
Mannheim Process Potassium Sulfate Production Line is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace.
Product Description
Mannheim Process Potassium Sulfate Production Line is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.
Mannheim Process
The most common method of producing potassium sulfate is the Mannheim Process, which is the reaction of potassium chloride with sulfuric acid at high temperatures. The raw materials are poured into the center of a muffle furnace heated to above 600°C. Potassium sulfate is produced along with hydrochloric acid in a two-step reaction via potassium bisulfate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulfuric acid. This means that the final product costs about $500 per ton. The Mannheim Process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid, in which case the K₂SO₄ is known as salt cake: 2 KCl + H₂SO₄ → K₂SO₄ + 2 HCl.
Product Details
Our Advantages
1. Some key components of our potassium sulfate fertilizer equipment are made of specialmaterials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements3. Adjusted original HCl absorption system, improved on the quality of the final product.4. lmproved the flue design in the furnace which can make full use of energy and saveenergy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratioof feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.
Packaging and Shipping
Certifications
The management model of an excellent team, advanced production equipment, and exquisite craftsmanship products is complete. With professional and experienced production capabilities, we ensure fast delivery. Our advanced testing center can complete product structure design, including finite element analysis (process design analysis of raw materials, physical and chemical property inspection of products, and research and manufacturing of various equipment). We have obtained a number of industry product patents and can undertake general contract projects (consulting, design, manufacturing, supply, transportation, installation, and guidance). Providing customers with high-quality products is both our ability and responsibility. We welcome friends from both home and abroad to visit our company.
Company Profile
Hebei Aoliande Chemical Equipment Co., Ltd. is a company specializing in the production and sales of complete sets of chemical equipment, fiberglass product production lines, and composite material (SMC) products. We have obtained certifications for ISO9001, ISO14001, ISO45001 management systems, and SGS certification. Our FRP production lines and products have been sold worldwide, including to countries such as the United States, Canada, Australia, Brazil, Japan, Germany, Russia, India, Malaysia, Indonesia, Egypt, and many others. We have earned the support and trust of both new and returning customers.
EPC Chemical Equipment Series:
- Complete sets of equipment for the Lannheim potassium sulfate production process
- Complete sets of sodium sulfate production equipment
- Complete sets of sulfuric acid production equipment
- Complete sets of calcium chloride production equipment
EPC Complete FRP Product Production Line Series:
- Microcomputer-controlled complete FRP pipe production line
- FRP tank filament winding production line
- FRP grating production line
- FRP pultruded profile production line
- SF/FF oil tank production line
Fiberglass Product Series:
- High, medium, and low pressure FRP pipes
- FRP tanks
- FRP towers
- Polymer concrete cells
- SF/FF double-layer oil tanks
- FRP cooling towers
- FRP SMC/BMC molded products
- FRP pultrusion profiles
- Other customized fiberglass products
- FRP anti-corrosion projects, etc.
